How should the SAMMLITE spark machine be maintained? Factory Suppliers Manufacturers Quotes

How should the SAMMLITE spark machine be maintained?

SAMMLITE Spark EDM Machine Company:

 

1. Daily maintenance

The surface of the spark machine is kept clean, and if it is not properly caused, the table surface is rusted.

The pump pressure is confirmed to be normal.

The appearance of the device remains neat.


2. Weekly maintenance

The hand pressure type oiler is filled with oil and pressed 3 times each time.

Check the amount of hand-operated oiler.


3. Monthly maintenance

Put the butter on each rail of the spark machine.

Check the disk accuracy. (Is the flatness measured by the dial gauge correct)


4. Quarterly maintenance

Check that the spark level is normal. (Check level of work surface level with level meter)

Check the three-axis accuracy of the spark machine. (SAMMLITE spark machine measures the stroke correctly by the pitch)

 

5. Annual maintenance

1 Check and clean the spark sump.

2 Check and replace the spark machine Z-axis lubricant.

Check and clean the electrical cabinet.


6. Remarks

About sparking oil: due to the frequency of use, the amount of corrosion, etc. It is recommended to check every six months and confirm whether to replace it according to the actual situation.

About the filter: due to the frequency of use, the amount of erosion and so on. It is recommended to check once a quarter and confirm whether to replace it according to the actual situation.

About filter cotton: Due to the frequency of use, the amount of corrosion, etc. It is recommended to check once a quarter and confirm whether to replace it according to the actual situation.

Spark machine intelligent


The spark EDM machine uses intelligent control technology. The intelligence of the EDM is reflected in both the precise detection technology and the simulation control technology. Online automatic monitoring and adjustment of the processing process to achieve optimal control of the machining process. The mold control technology is a state in which the gap of the EDM is determined by computer monitoring, and the processing conditions that maximize the processing efficiency are automatically selected within a range in which the stable arc is maintained.


Spark machine automation


When the die sinking EDM machine is equipped with an electrode library and a standard electrode fixture, as long as the electrode is loaded into the tool magazine before processing and the machining program is programmed, the entire EDM process can be automatically operated day by day, with almost no manual operation. . The automatic operation of the machine tool reduces the labor intensity of the operator and improves the production efficiency. The automatic measurement and correction, automatic positioning, and continuous machining of multiple workpieces of the spark machine have already achieved its automation performance. The automatic operation process does not require manual intervention, which can improve the processing accuracy and efficiency.


Efficient sparking machine


The spark machine greatly improves the roughing and finishing efficiency under the premise of ensuring the machining accuracy. For example, in the fields of mobile phone casings, home appliances, electrical appliances, electronic instruments, etc., it is required to greatly shorten the discharge time of large-area workpieces, and at the same time reduce the roughness. It is no longer necessary to perform manual polishing after discharge. This not only shortens the processing time but also saves the trouble of post-processing, and at the same time improves the quality of the mold, and can be achieved by using the spark machine powder processing type.

 

SAMMLITE Spark Machine website: www.sammlite.com


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